website-secure/app/api/production/route.ts

import { NextRequest, NextResponse } from "next/server";
import { getDb } from "@/lib/db";

export async function POST(request: NextRequest) {
  const sql = getDb();
  const body = await request.json();
  const entries: { productId: number; batchSize: number }[] = body.entries;

  if (!entries || entries.length === 0) {
    return NextResponse.json(
      { error: "At least one product entry is required" },
      { status: 400 }
    );
  }

  // Fetch product info for all selected products
  const productIds = entries.map((e) => e.productId);
  const products = await sql(
    `SELECT * FROM products WHERE id = ANY($1::int[])`,
    [productIds]
  );
  const productMap = new Map(
    products.map((p: Record<string, unknown>) => [Number(p.id), p])
  );

  // Per-product breakdowns and aggregate component demand
  const componentDemand = new Map<
    number,
    {
      component_id: number;
      part_number: string;
      component_name: string;
      manufacturer: string | null;
      supplier: string | null;
      supplier_part_number: string | null;
      shelf_location: string | null;
      unit_price: number;
      stock_quantity: number;
      package_type: string | null;
      category_name: string | null;
      is_internal: boolean;
      total_needed: number;
      sources: { product_name: string; sku: string; qty_per_unit: number; batch_size: number; subtotal: number }[];
    }
  >();

  const perProduct: {
    product: Record<string, unknown>;
    batchSize: number;
    items: Record<string, unknown>[];
    totalCost: number;
    totalParts: number;
  }[] = [];

  for (const entry of entries) {
    const product = productMap.get(entry.productId);
    if (!product) continue;

    const bomItems = await sql(
      `SELECT
        bi.id as bom_item_id,
        bi.quantity as quantity_per_unit,
        bi.reference_designator,
        c.id as component_id,
        c.part_number,
        c.name as component_name,
        c.manufacturer,
        c.supplier,
        c.supplier_part_number,
        c.shelf_location,
        c.unit_price,
        c.stock_quantity,
        c.package_type,
        c.is_internal,
        cat.name as category_name,
        (bi.quantity * $2) as total_needed,
        (bi.quantity * $2 * c.unit_price) as line_cost
      FROM bom_items bi
      JOIN components c ON bi.component_id = c.id
      LEFT JOIN categories cat ON c.category_id = cat.id
      WHERE bi.product_id = $1
      ORDER BY c.name ASC`,
      [entry.productId, entry.batchSize]
    );

    const totalCost = bomItems.reduce(
      (sum: number, item: Record<string, number>) =>
        sum + Number(item.line_cost),
      0
    );
    const totalParts = bomItems.reduce(
      (sum: number, item: Record<string, number>) =>
        sum + Number(item.total_needed),
      0
    );

    perProduct.push({
      product,
      batchSize: entry.batchSize,
      items: bomItems,
      totalCost,
      totalParts,
    });

    // Aggregate component demand across products
    for (const item of bomItems) {
      const cid = Number(item.component_id);
      const existing = componentDemand.get(cid);
      const needed = Number(item.total_needed);
      if (existing) {
        existing.total_needed += needed;
        existing.sources.push({
          product_name: product.name as string,
          sku: product.sku as string,
          qty_per_unit: Number(item.quantity_per_unit),
          batch_size: entry.batchSize,
          subtotal: needed,
        });
      } else {
        componentDemand.set(cid, {
          component_id: cid,
          part_number: item.part_number as string,
          component_name: item.component_name as string,
          manufacturer: (item.manufacturer as string) || null,
          supplier: (item.supplier as string) || null,
          supplier_part_number: (item.supplier_part_number as string) || null,
          shelf_location: (item.shelf_location as string) || null,
          unit_price: Number(item.unit_price),
          stock_quantity: Number(item.stock_quantity),
          package_type: (item.package_type as string) || null,
          category_name: (item.category_name as string) || null,
          is_internal: Boolean(item.is_internal),
          total_needed: needed,
          sources: [
            {
              product_name: product.name as string,
              sku: product.sku as string,
              qty_per_unit: Number(item.quantity_per_unit),
              batch_size: entry.batchSize,
              subtotal: needed,
            },
          ],
        });
      }
    }
  }

  // Compute shortages against shared stock
  const aggregatedItems = Array.from(componentDemand.values()).map((item) => ({
    ...item,
    shortage: Math.max(0, item.total_needed - item.stock_quantity),
    line_cost: item.total_needed * item.unit_price,
  }));

  aggregatedItems.sort((a, b) => a.component_name.localeCompare(b.component_name));

  const shortageItems = aggregatedItems.filter((item) => item.shortage > 0);

  const totalComponents = aggregatedItems.length;
  const totalParts = aggregatedItems.reduce((s, i) => s + i.total_needed, 0);
  const totalCost = aggregatedItems.reduce((s, i) => s + i.line_cost, 0);

  return NextResponse.json({
    entries: perProduct.map((p) => ({
      product: p.product,
      batchSize: p.batchSize,
      totalCost: p.totalCost,
      totalParts: p.totalParts,
      itemCount: p.items.length,
    })),
    summary: {
      totalProducts: perProduct.length,
      totalComponents,
      totalParts,
      totalCost,
      shortageCount: shortageItems.length,
      allInStock: shortageItems.length === 0,
    },
    items: aggregatedItems,
    purchaseList: shortageItems.map((item) => ({
      component_id: item.component_id,
      part_number: item.part_number,
      component_name: item.component_name,
      manufacturer: item.manufacturer,
      supplier: item.supplier || "N/A",
      supplier_part_number: item.supplier_part_number || "N/A",
      shelf_location: item.shelf_location || "N/A",
      unit_price: item.unit_price,
      stock_quantity: item.stock_quantity,
      total_needed: item.total_needed,
      shortage: item.shortage,
      purchase_cost: item.shortage * item.unit_price,
      category_name: item.category_name,
      is_internal: item.is_internal,
      sources: item.sources,
    })),
  });
}